Mobility

With over 30 years of experience in automobile interior components,
we are committed to creating a safer and more comfortable automotive society

Working on the cutting-edge of technology, Matsuya R&D possesses a world of technological capability, backed by a wealth of patents as well as sewing automation and labor saving know-how, all at its fingertips.We have over 30 years of experience making sewing machines for automotive interior components, such as airbags and car seats, that have helped countless customers improve productivity.
Use Matsuya R&D’s automated cutting and sewing solutions to realize a safer and more comfortable in-vehicle environment.

Development history of automatic cutting/sewing machines for automobile interiors

– Designing automatic machines in-house to achieve
the functionality required for each car interior part –

Airbags
Airbags
We offer automatic sewing machines for driver seat airbags that come with various functions, as well as automatic silicon pasting machines.
Automotive interior
Automotive interior
Our 3D sewing systems employing dual-arm as well as six-axis robots can make any type of sewn product.
Seat belts
Seat belts
A fully automatic bobbin winder and an electronic sewing machine with a heat cutter reduce manual labor and help improve productivity.
Car seats
Car seats
We provide automatic sewing machines designed for a wide range of sizes.They are easy to program and allow anyone to sew with high quality and high efficiency.

Topics in the mobility sector

We are working to develop new technologies and expand our business horizons in the mobility sector.

TOPIC01

In-house development of airbag-equipped drone housing for added safety

Enhancing the safety of drones is a must in order to put drone delivery services and flying vehicles into practical use.Matsuya R&D has developed an airbag for large drones using its long-established automotive airbag manufacturing technology and obtained patents in Europe, the United States, China, and Japan.Matsuya Vietnam is currently developing a drone housing equipped with an airbag.

In-house development of airbag-equipped drone housing for added safety

TOPIC02

Automatic winding machine equipped with our proprietary motor winding technology

Easy settings for changing the motor size of the winding machine significantly shorten the changeover time.and improve production efficiency.

Automatic winding machine equipped with our proprietary motor winding technology
Patented

Watch a video of our motor winding technology

Motor Coil Flyer Winding Machine

Motor Coil Nozzle Winding Machine

Automated cutting/sewing machine for mobility

Automatic cutting/sewing machines for the mobility industry

Here are some of the automatic machines we have developed and manufactured.We can build on the basic design of these models to make an automatic machine that best meets your purpose and needs.
We can also develop completely original automatic machines.

Sewing

Large programmable electronic sewing machine

MRD-6060EN/10060ENLarge programmable electronic sewing machine

Various patterns can be easily programmed, so that anyone can perform quality and efficient sewing.

Super-large programmable electronic sewing machine

MRD-20060ENSuper-large programmable electronic sewing machine

Various patterns can be easily programmed, so that anyone can perform quality and efficient sewing.

Programmable electronic sewing machine

MRD-4540ENProgrammable electronic sewing machine

Various patterns can be easily programmed, so that anyone can perform quality and efficient sewing.

XYθ perfect stitch electronic sewing machine

MRD-6060θ-2LXYθ perfect stitch electronic sewing machine

It is available for a wide range of materials from thick leathers to composite materials such as carbon fiber.
The sewing machine rotates in the θdirection so that the stitching direction can be kept constant, which enables perfect stitching with two needles.

Large XYθ-series perfect stitch electronic sewing machine

MRD-1806θ-2LLarge XYθ-series perfect stitch electronic sewing machine

A large version of the XYθ series machine.
The incorporated pallet changer can reduce the worker’s load.

Automatic peripheral sewing machine for driver seat airbags

MRD-PD360Automatic peripheral sewing machine for driver seat airbags

Providing stable and neat stitch at high speed, it achieves both high sewing quality and productivity.

Simplified automatic peripheral sewing machine for driver seat airbags

MRD-PD240Simplified automatic peripheral sewing machine for driver seat airbags

Achieving affordable price by eliminating the operation panel, it can still assure high-quality and stable sewing.

Programmable electronic sewing & laser cutting combined machine

MRD-L6030(-50W)Programmable electronic sewing & laser cutting combined machine

・A combination of an electronic sewing machine and a laser cutting machine.
・Ideal for sewing and cutting which requires precision.

2-needle double chain-stitch sewing machine with upper & lower feeds and automatic thread cutter (flat head type)

MRD-WT562UT2-needle double chain-stitch sewing machine with upper & lower feeds and automatic thread cutter (flat head type)

The function of independently driven upper and lower feeds allows stable feed and precise stitch.

Fully automatic bobbin winder

MRD-BWTFully automatic bobbin winder

・Winding a fixed amount of lower thread allows to minimize the remaining amount of the thread on the bobbin.
・The bobbin winder is fully automatic, so no operator is required.

Portal programmable electronic sewing machine

MRD-25080CBHPortal programmable electronic sewing machine

One of the world’s largest portal-type machine which saves space and labor.

Spiral sewing machine (Automatic peripheral sewing machine for driver seat airbags)

MRD-SPR760T(MRD-SPR760)Spiral sewing machine (Automatic peripheral sewing machine for driver seat airbags)

Perfect stitching is achieved by moving the sewn material with XYθ to make it sew in a certain direction relative to the sewing machine.

Automatic peripheral sewing for driver seat airbags

MRD-AS6040-DABAutomatic peripheral sewing for driver seat airbags

Manual operations for setting parts have been fully automated.
Image processing technology enables to automatically correct upside down and rotation direction.
Automatic positioning and sewing is also possible.

Programmable electronic sewing machine with a heat cutter

MRD-BAS326H484-HCProgrammable electronic sewing machine with a heat cutter

An electronic bar-tacking sewing machine with triple-size fully rotative hooks and upper and lower heat thread cutters.
Operation for trimming thread ends remaining not stitched is unnecessary; so neat and highly productive sewing is possible.

Twin-arm robot 3D sewing system

MRD-DRB3DTwin-arm robot 3D sewing system

・The twin-arm robot enables movements similar to those of a human being.
・By selecting a manipulator that matches the sewing material, the robot deal with broad type of sewing material.

6-axis robot 3D sewing system

MRD-RRB3D6-axis robot 3D sewing system

・Large solid items such as a dashboard can be sewn.
・Able to offer the customized system from our wide range of option.

Laser

Large laser cutting machine (single or twin head)

MRD-L2430-3000WLS/3000WLTLarge laser cutting machine (single or twin head)

・The linear motor drive enables faster and more precise cutting than conventional machine.
・High productivity and stable cutting are achieved by using high power and highly reliable FANUC laser system.

General

Automatic silicone coating machine

MRD-SR3008PAutomatic silicone coating machine

An automatic, high-speed, precision, two-pack silicone coating machine, offering the highest possible working efficiency.

Sewing line plotter

MRD-SP2515Sewing line plotter

Lines necessary for sewing an airbag such as sewing lines and reference lines can be drawn with high efficiency and accuracy.

Motor coil flyer winding machine

Motor coil flyer winding machine

Easy settings for changing the motor size of the winding machine significantly shorten the changeover time.and improve production efficiency.

Motor coil nozzle winding machine

Motor coil nozzle winding machine

Easy settings for changing the motor size of the winding machine significantly shorten the changeover time.and improve production efficiency.

Other Areas of Focus

Medical
Medical

Future Outlook

Growth Strategy
Growth Strategy
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